Clients with rooms that are always too hot or cold, high energy bills, or humidity issues benefit most from duct leakage testing and repair to find inefficiency that standard HVAC maintenance misses.
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What clients expect and what professionals need to know
Duct repair seals leaking connections with mastic or UL-181 foil tape, reconnects separated flex duct sections, replaces crushed or kinked flex runs, re-insulates ducts in unconditioned spaces where insulation has been damaged or is missing, and replaces corroded or physically damaged sheet metal sections. Duct blaster testing (pressurizing the duct system to 25 Pascals) quantifies leakage before and after repair to verify improvement and qualify for utility rebates on duct sealing projects.
Clients with rooms that are always too hot or cold, high energy bills, or humidity issues benefit most from duct leakage testing and repair to find inefficiency that standard HVAC maintenance misses.
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Common questions from clients looking for Duct Repair services
Rooms that never reach setpoint temperature despite proper equipment operation, musty odors from attic or crawlspace air, high energy bills, and excessive dust on register covers are all signs of duct leakage; a duct blaster test quantifies leakage precisely.
Reconnecting separated flex duct is a straightforward repair: slide the flex back onto the collar, secure with two wraps of UL-181B-FX tape (foil tape rated for flex duct), and replace the outer insulation jacket — the inner liner and insulation must both be sealed.
Failed cloth tape at original installation is the most common cause — cloth duct tape dries and falls off within years; attic access or rodent damage separating flex duct connections is the second most common cause.
DOE studies show duct sealing in homes with 20–30% duct leakage can reduce HVAC energy consumption by 20–30%; utility rebates for verified duct sealing (tested before and after with a duct blaster) are available in many states.
Yes — ducts in attics routinely reach 120–140°F in summer; uninsulated or poorly insulated ducts lose enormous amounts of cooling capacity before conditioned air reaches the living space; R-8 insulation is the current code minimum for attic ducts in most climate zones.
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